Global specialty materials and chemical company Celanese Corporation, and sportswear and footwear brand Under Armour have collaborated to develop a new fibre for performance stretch fabrics called Neolast.

The innovative material will offer the apparel industry a high-performing alternative to elastane – an elastic fibre that gives apparel stretch, commonly called spandex. This new alternative could unlock the potential for end users to recycle performance stretch fabrics, a legacy aspect that has yet to be solved in the pursuit of circular manufacturing with respect to stretch fabrics.

Neolast fibres feature the powerful stretch, durability, comfort, and improved wicking expected from elite performance fabrics, but they are also designed to begin addressing sustainability challenges associated with elastane, including recyclability. The fibres are produced using a proprietary solvent free melt extrusion process, eliminating potentially hazardous chemicals typically used to create stretch fabrics made with elastane.

Neolast fibres will be produced using recyclable elastoester polymers, a critical first step for the industry to address the challenge of recycling blended fabrics containing elastane. As end users transition to a more circular economy, Celanese and Under Armour are exploring the potential of the fibres to improve the compatibility of stretch fabrics with future recycling systems and infrastructure.

“Working with a leading global brand like Under Armour to elevate the performance and sustainability benefits of their products is just the first of many great things we hope to accomplish with this innovative Neolast technology,” said Tom Kelly, Senior Vice President, Engineered Materials at Celanese. “Celanese is proud to bring its polymer expertise and technical know-how to help manufacture Neolast fibres for textiles and fabrics to meet the specific needs of our customers and other value chain partners. We are just beginning to unlock its potential and look forward to what’s ahead as we explore other opportunities with end users.”

“This new Neolast fibre represents a transformative innovation for Under Armour and the textile industry, embodying our commitment to building better products for our consumers and planet,” said Kyle Blakely, Senior Vice President of Innovation at Under Armour. "Through performance-driven sustainability and innovation, we look forward to helping athletes play at the top of their game as we work with Celanese to realize this new fibre’s potential to forge a path toward circularity.”

In addition to the sustainability benefits, the new Neolast fibres deliver increased production precision, allowing spinners to dial power-stretch levels up or down and engineer fibres to meet a broader array of fabric specifications.

In addition to Celanese exploring application opportunities with Under Armour, the company intends to make the fibre available to the broader apparel industry, potentially reducing elastane dependence.

www.neolastfibers.com