Italian socks machine builder Busi’s patented Twin Layer knitting technology has allowed Burlington, Vermont based Gordini to map isolated yarn layers in socks for functional performance throughout the foot and enhance thermal retention through dual layer quilting, winning one of this year’s ISPO Innovation Awards. The addition of true rib to Gordini’s socks creates a more comfortable, inclusive fit without compression.

With the ISPO Award, the leading global sports platform ISPO honours the most innovative products and services in the sports industry and offers brands, consumers, media and retailers an overview of the most exciting products that the sports world currently has to offer.

Imagine a sock interior that feels soft and cosy next-to-skin but is robust and designed for wear and durability on the outside. Most socks can only do one or the other. That's why the US company Gordini has now developed a ski sock using two-layer knitting technology.

Socks play an important role in our well-being. Not only because you get cold feet without them, but also because they have to fit well and function properly in order to perform well on the mountain. Whether you're an experienced skier or a beginner, everyone benefits from a better fitting and better performing sock.

The US company Gordini has taken the construction of clothing layers as a model and developed a technology that allows socks to be knitted in two layers and from different yarns. The result: the first two-layer sock.

SoleKNIT dual layer technology

Winhall ski socks are knitted using Busi’s special Twin Layer machines, which make the first double-layer socks possible. SoleKNIT Dual Layer technology combines two different layers of yarn into a single knitted sock by combining a soft, moisture-wicking layer against the skin with a strong, durable outer layer. The two layers are then brought together at connection points throughout the sock to create a quilted effect. In this way, the two layers create air pockets that increase thermal benefits as well as breathability and moisture wicking. Soft, breathable merino wool with Coolmax lines the inner layer, while a durable layer of merino wool, nylon and polypropylene on the outside protects against wear and tear. Thus, this two-layer sock mimics layering systems for outdoor apparel to keep your feet warm and dry all day long.

OrbitKNIT stretch fit

Better-fitting ski socks provide more control and comfort on the mountain. To further improve comfort, Gordini also works with a new stretch technology in the Winhall sock that reduces pressure at the cuffs and prevents the socks from wearing out. The OrbitKNIT stretch fit utilises a structural knit ribbed cuff to stretch around the leg and conform to all bodies and sizes for an improved and inclusive fit.

The knit pattern stretches out and returns to its original shape without relying on elastic yarns that normally contract and then wear out. The Gordini socks fit and feel more comfortable without compression or uncomfortable sock marks on the skin.

Body mapping for the foot

Until now, socks have been made from a single layer of mixed or differently placed yarns. With SoleKNIT technology, yarns can be used in an even more isolated way. This allows the sock to be zoned to perform a specific function so that the fibre itself performs better and lasts longer. Strategically placed cushioning and padded support absorb shocks, reduce friction and prevent blisters.

The ski socks are available for women and men in two colour variants each and in four weight classes (ultra-light, light, medium, heavy). They were launched in October 2023.

"Gordini is a values-driven, independently owned outdoor brand that is committed to introducing purpose-built product that inspires progress and keeps people outside longer. Gordini Socks were built to fit and feel better with the intention to make outdoor adventure more accessible and more comfortable for everybody. We are proud of what we stand for – and now, what we stand in," said Brett Wagenheim, Marketing Communications Director at Gordini.

"This high-tech sock makes visible how advanced knitting technology is today. A two-layer sock that combines thermal performance, comfort and high durability and mimics the heat trapping of quilted insulation jackets is impressive," the jury concluded.

Watch Gordini’s Two-layer technical sports socks video…

www.gordini.com

www.busigiovanni.com